PICO Generators

PICO series are equipped with a specially designed eldec control unit, proven inverter technology, and an intuitive operating interface, widely used for rotor caps, crankcases, etc

Induction Unit Heat

eldec heating systems: complete solutions for brazing, heating and joining
eldec generators are the basis for reliable induction heating.

Induction Heating and Joining in one turnkey system

This turnkey system is used to heat electric motor housings with various dimensions for a wide range of joining processes.

Example Heating System 1: the die-cast aluminium housing for an asynchronous motor (diameter 450 mm) is heated to approx. 290°C in approx. 5 minutes to fit the wound stator package. The parts are loaded and unloaded from the feeding belt parallel to the working time. The heating process takes place in two independent work stations. The generator has a switched output which means that only one generator is required for the two heating stations. The system is controlled using a SIEMENS PLC controller.

Example Heating System 2: the aluminium housing (diameter 140 mm) of a synchronous motor is heated to approx. 280°C in approx. 3 minutes to fit the stator. The component is loaded into and unloaded from the heating station semiautomatically. The system is controlled using a PLC.

eldec brazing systems: automatic induction brazing of pole coils

The semi-automatic equipment is designed for manufacturing pole coils of hydro and wind power generators.The machine is based on the experience of the previous manufactured equipments.The machine is designed as a sturdy, high quality and low maintenance machine.The operating is very simple, on automatic mode by 2-hand operation with step by step program and on manual mode by touch-panel.

EMAG eldec Induction Hardening Systems: Modular Induction Hardening Systems

eldec induction hardening systems feature a wide range of uses. The modular systems aresuitable for induction hardening in a very wide range of sectors including automotive, tool and plant construction, aerospace and tool making. Each machine can be specially configured to meet every requirement from the sector, every application and every workpiece and delivery very high quality and top hardening results.

Induction heating from EMAG eldec

Whether you’re looking for generators for inductive heating, inductors or complete solutions, at EMAG eldec you’ll always find the right contact. Our employees have extensive experience in developing and building machines for induction hardening, induction brazing and many other applications. In recent years, EMAG eldec has developed and rolled out solutions for the energy and power plant construction, mechanical engineering, automotive, tool and die making, electric motor and contract manufacturing sectors.

Induction brazing – the joining procedure for high-quality joints of metallic parts

Induction brazing has many advantages over flame or furnace brazing. Fast, precise and reproducible heat input and reliability are outstanding benefits of this technology. eldec offers generators that are ideally adapted to the requirements of induction brazing.

Induction brazing is ideally suited for high volume production
Applications such as soldering or brazing involve significantly faster heating times compared to heating in a furnace or by flame. In contrast to heating by flame or in a furnace, where only the surface is being heated by convection, the induction process creates heat within the parts. Therefore, induction heating of workpieces is faster than heating by conventional methods. Precisely controlled, powerful generators are required to ensure fast and controlled heating. With the generators of the PICO, MICO, ECO LINE and CUSTOM LINE

eldec provides an ideal product portfolio for induction brazing. All sources of energy by eldec can be controlled with regard to power, current, and temperature. This makes it possible to respond in the best way to the individual requirements and environmental conditions of each process. The ability to heat workpieces and components for brazing purposes highly selectively, with only minimal impact on surrounding components, is a unique feature of induction brazing. Therefore, induction brazing is also suitable for areas that are very difficult to access, and require secure, high-quality joining. Due to the consistent heat input through the precise energy metering by eldec generators, induction brazing is an ideal process for high volume production.

eldec offers solutions for induction brazing for the following materials
Induction brazing of copper, copper alloys, brass, aluminum, iron, steel, stainless steel, and all types of carbides. In addition, materials such as tungsten, chromium, nickel, nickel alloys, cobalt and precious metals can also be joined by induction brazing.